Services

Engineering











Special Services

 



System Integration - Pharmaceuticals
and Biotechnology

Value
IDC is an established, full-service architectural, engineering and construction firm with system integration capabilities. For pharmaceutical clients, we offer:

cGMP and Part 11 compliance designed into the control system architecture.

Standard Operating Procedures (SOP) governing design, development, and commissioning phases.

Information management tools to support compliance with 21 CFR Part 11 data integrity requirements.

GAMP-based approach to system design.

Validatable control systems design and installation.

Simulation testing prior to field startup.

All system integration projects benefit from IDC's project management expertise as well as our established cost control and scheduling systems. We provide complete and detailed documentation including design guide standards, and procedures and staff to support startup and acceptance testing. Design/build project delivery is available through our in-house construction management staff, procurement capabilities, and field calibration systems.

Expertise
IDC's areas of expertise include:

Design of high-reliability control systems through hot failover PLCs and redundant SCADA servers.

Monitoring and control of energy center systems (chillers, boilers, compressors).

Monitoring and control of process equipment including buffer/media makeup, bioreactor/fermentation, ultrafiltration, chromatography, and fill/finish.

Monitoring and control of process support systems including pure water, clean steam, RODI, WFI, and CIP/sanitization.

Monitoring and control of facilities support systems including cogeneration, power monitoring, HVAC, packaging, and fire alarm.

Technology

Web technology (HTML, XML, portals, Active X) and web-based applications.

IEC-1131 compliant PLC code and standard code blocks.

Switched Ethernet networks, fiber optic and IEEE 802.11 wireless.

Relational database technology for data archiving.

Remote, secure data collection over wide area network (WAN) and Internet.

Historian tools for audit trail and data archiving.

Batch process design per ISA S88.

XML schema development per ISA S95.